From Design to Mass Production
Full Process Control, step by step
Demand Analysis & DFM Optimization
Your input: Functional requirements, samples, sketches Our tech response:
- 3D manufacturability report within 48hrs
- Material solution recommendations
Your benefit: 20% cost savings by eliminating design flaws pre-production
Precision Mold Design
Core technologies:
- UG/NX parting line optimization (burr-free edges)
- Moldflow analysis (predicts injection defects)
- Hot runner systems (<=5% material waste)
Your benefit: High to mold trial success rate & Extended mold service life
High-precision Machining
Equipment & tolerances:
- Mitsubishi Slow-Wire EDM: +/-0.002mm
- Makino EDMs: Surface finish Ra0.1um
Your benefit: Assembly gaps controlled to +/-0.05mm
Full-dimensional Inspection
Equipment used for detection:
- Zeiss CMM (full inspection report provided)
Your benefit: First-article yield rate > 98% -> Eliminates your QC costs
Trial Molding & Rapid Iteration
Process flow: T0 trial (3 days) -> Video-based feedback -> 72hr modification (priority EDM scheduling)
Your benefit: 50% faster than industry average trial cycles
Mass Production & Lifetime Support
Digital mold archives: Unique ID with machining parameters & inspection data Service commitments: Annual maintenance at no cost & Discounted mold refurbishment